Rolled flooring is built for high traffic, high impact training environments where durability, protection and consistent performance are essential. Its continuous format enhances stability underfoot, supports heavy lifting and functional movement, and helps protect both equipment and subfloors.
At BLK BOX, our rolled systems are developed specifically for strength and conditioning spaces, from commercial gyms to elite performance centres. Through our partnership with Ecore, we combine industry leading surfacing science with performance driven facility design.
BLK BOX x Ecore Performance Benefits
Our performance flooring is engineered for the most dynamic training environments imaginable. Through rigorous testing, extensive research and meticulous development, Ecore delivers elite level durability and quality.
Here is how that translates into real world performance.
Acoustics
Strength training generates significant impact noise and low frequency vibration, particularly in Olympic lifting and high drop environments.
BLK BOX x Ecore systems are designed to manage impact energy over time, helping to reduce noise and limit vibration transfer through the building structure. This protects the training atmosphere, supports neighbouring spaces and maintains structural integrity in mixed use or upper floor facilities.
Ergonomics
Training volume matters. Repeated foot strike, jumping and lifting on hard surfaces can contribute to discomfort and fatigue over time.
Engineered rubber systems provide controlled cushioning underfoot, helping reduce accumulated stress during long sessions. The result is improved comfort, reduced fatigue and a surface that supports consistent performance across high training loads.
Safety
Flooring is the only surface every athlete interacts with during every session.
By absorbing and redistributing impact forces, performance flooring helps mitigate injury risk and protect the body during high intensity work. At the same time, it maintains the firm, stable base required for heavy lifting and explosive movement.
Force Reduction
Force reduction measures how much impact energy is absorbed by the floor. Hard surfaces like concrete absorb very little force, meaning the body absorbs most of the shock. Over time, this can increase stress on joints and soft tissue.
Force reduction reduces impact force and stress on joints by dissipating energy through the flooring system rather than transferring it directly back into the athlete. High performance flooring helps manage this impact without compromising lifting stability, creating a safer and more sustainable training environment.
Warranty
BLK BOX x Ecore flooring systems are backed by a 5 year industry leading warranty.
This reflects confidence in material quality, manufacturing standards and long term durability in high traffic, high impact strength and conditioning facilities. Facilities can invest knowing their surface is built not just for today’s performance demands, but for years of continuous use.
Foundation Flooring Roll
Designed for high performance environments, Foundation is an excellent choice for multi use spaces including functional training, free weights, and Olympic lifting areas.
Foundation pairs a hard wearing 2.5 to 3mm EPDM wear layer with a 12mm dense reconstituted rubber base layer. This construction is engineered to minimise bar bounce while delivering long lasting protection under heavy impact.
With energy restitution up to 66.3 percent and force reduction of 17.4 percent, Foundation strikes the balance between stability for heavy lifting and protection for both athlete and subfloor.
It is a reliable, cost effective solution for commercial gyms, independent facilities, and sports performance centres that require professional grade flooring capable of handling constant use.
For full technical details, download the Foundation Gym Flooring Roll specification sheet.
Apex Gym Flooring Roll
For environments where the extra 1% makes a measurable difference.
Apex blends the performance qualities into a multi layer system created exclusively for BLK BOX. It is designed for elite performance, high impact strength and conditioning facilities.
The 30mm system features:
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3mm wear layer
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12mm dense base layer
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15mm interlocking shock pad
This vulcanised triple layer construction delivers exceptional impact protection, reduced bar bounce, and enhanced acoustic control. The added shock absorbing pad provides superior energy return under repeated drops, making Apex ideal for:
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Elite strength facilities
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Olympic lifting areas
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High impact group training
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Professional sports performance centres
Apex provides a firm, stable lifting surface while significantly improving shock absorption and noise reduction in high demand environments.
For full technical details, download the Apex Gym Flooring Roll specification sheet.
Specification Comparison
|
Specification |
Foundation Roll |
Apex Roll |
|
Total Thickness |
15mm |
30mm |
|
Top Layer |
2.5mm EPDM |
3mm EPDM |
|
Base Layer |
12mm dense rubber |
12mm dense rubber |
|
Additional Layer |
None |
15mm Interlocking ShockPad |
|
Material Composition |
Reconstituted rubber base with EPDM top |
Vulcanised multi layer rubber system |
|
Roll Size |
1.2m x 7.5m |
1.2m x 7.5m |
|
Force Reduction |
17.4% |
Enhanced due to integrated shock pad |
|
Energy Restitution |
Up to 66.3% |
Enhanced energy return under repeated drops |
|
Best For |
Commercial multi use gyms |
Elite high impact strength environments |
FAQ’s
What thickness do I need for my gym flooring?
For general commercial gyms, functional training areas and free weights zones, 15mm Foundation flooring provides excellent durability and impact protection.
For Olympic lifting, high drop volumes, or elite strength and conditioning environments, 30mm Apex offers superior shock absorption and long term structural protection.
Does rolled flooring reduce bar bounce?
Yes. Both systems are engineered with dense rubber base layers designed to minimise bar bounce. Apex offers further reduction due to its integrated shock pad.
Is rolled flooring suitable for heavy lifting?
Absolutely. Both Foundation and Apex are designed specifically for strength training. Apex is particularly suited for repeated heavy drops and high load environments.
How does energy restitution affect performance?
Energy restitution refers to how much energy is returned after impact. A higher percentage supports efficient movement, helping athletes maintain power output during dynamic lifts and high intensity sessions.
Is rolled flooring easy to maintain?
Yes. The EPDM wear layers are hard wearing and easy to clean, making both systems suitable for busy commercial facilities.
Which option is more cost effective?
Foundation offers excellent long term value for most commercial training environments. Apex is a premium solution designed for facilities where maximum impact protection, acoustic control and elite performance standards are required.